High Safety, Wide-operation-temperature, Low-cost All Solid-state Li-ion Battery Energy Storage Systems

Solid Energies Inc.

Recipient

Anaheim, CA

Recipient Location

34th

Senate District

67th

Assembly District

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$1,678,638

Amount Spent

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Active

Project Status

Project Update

In 2022, the Solid Energies Team set up the initial foundation for process development for the proposed all solid-state Li-ion batteries (ASSBs). This included the initial formulation for the ASSB focusing on solid electrolyte, and initial optimizations in process parameters and steps.

In 2023, the Solid Energies Team continued optimization in formulation and process parameters/steps for the all solid-state battery prototypes in the pouch cell format. The team also started the processing scale-up of the pouch cell prototypes and began to design and set up the pilot production line for producing pouch cell prototypes.

In 2024, the Solid Energies Team continued development of the ASSB by varying formulation of the cathodes, including NCM811 and LMNO; development of the Si anode; and integration of the company's proprietary solid-state electrolyte into the pouch cell. In late 2024, the Solid Energies Team finished the design of the pilot production line for various ASSB cells in different configurations, including but not limited to 3.7V to 5V cells, up to 12Ah to 15Ah.

In 2025, Solid Energies will bring online 2 clean rooms and 1 dry room at the Anaheim, CA facility for the light pilot production run of solid-state and semi-solid-state cells. The cells will be based on various chemistries, including NCM/Gr, NCM/Si, LNMO/Gr, and LNMO/Si. The light pilot production line will be for various solid-state and semi-solid-state batteries ranging from 3.7V to 5V cells, from 12Ah to 50Ah cells.

The Issue

The first issue that this project aims to resolve includes validating the applications of all solid-state batteries for eventual use in energy storage for commercial buildings as well as electric vehicle drive applications. The second issue that this project aims to resolve is identifying manufacturing processes to scale solid-state batteries from small pouch cells to large pouch cells, and eventually into larger battery pack systems. By doing so, this will further confirm that indeed solid-state batteries can be easily scaled up for mass manufacturing, at low costs.

Project Innovation

The purpose of this agreement is to develop and integrate a new class of all-solid-state Lithium-ion (Li-ion) battery (ASSLiB) cells with higher power density, better manufacturability, and longer cycle life. These batteries will be designed for use in commercial buildings and other applications such as electrical vehicle solutions. The battery uses a novel solid-state electrolyte with high conductivity that is compatible with roll to roll manufacturing. The battery technology also uses a Si-based anode to reduce anode cost and address dendrite formation.

Project Goals

Establish a cost-effective and scalable manufacturing route for the fabrication of the ASSLiBs cells
Design and construct a pilot-scale production line is capable of producing 200 high-quality ASSLiBs cells (10 kWh/day)
Demonstrate the manufacturability of the ASSLiBs cells having superior safety

Project Benefits

Benefits of this project include: (1) development and manufacturing of a polymer nanocomposite-based electrolyte for use in solid-state batteries; (2) development and manufacturing of the entire solid-state battery including selection of the cathode, anode, and electrolyte; (3) scale-up of the batteries from small pouch cells to large pouch cells and eventual large battery modules and packs; and (4) further scale-up of larger solid-state battery systems that can ultimately offer enhanced cycle life, calendar life, performance, safety, wide temperature operation, and minimal thermal management. The benefits will help transform the solid-state battery industry by incorporating Solid Energies Inc. know-how to move this technology to the next level.

Lower Costs

Affordability

Increasing energy density of batteries can reduce costs and improve performance of end-use applications such as consumer electronics or electric vehicles.

Key Project Members

Project Member

Timothy Lin Ph.D.

CEO/CTO
Solid Energies Inc.

Subrecipients

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San Diego State University

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Match Partners

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San Diego State University

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Solid Energies Inc.

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