Improving Water and Energy Efficiency in California's Dairy Industry

Two Novel Cow Cooling Approaches that Reduce Water and Energy Consumption

Regents of the University of California, Davis

Recipient

Davis, CA

Recipient Location

3rd

Senate District

4th

Assembly District

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$999,866

Amount Spent

closed

Completed

Project Status

Project Result

This project is completed; final report is published on CEC website in April 2023.

The Issue

Milk is the most valued agricultural commodity in California. Approximately one of five dairy cows resides in California. Heat stress remains a major cause of diminished milk production and increased disease among lactating dairy cows, with annual losses directly related to heat stress exceeding $800 million. Current methods of reducing thermal stress require significant amounts of energy and water. Evaporative cooling is typically used with water sprayed on the cows using feed line soakers. These approaches require large amounts of energy to pump water and move air in sufficient quantities to reduce heat stress. The resulting hot, moist environment promotes bacterial growth.

Project Innovation

This project evaluates the viability and effectiveness of new cooling technologies for dairy cattle. Cow cooling is critical to livestock health and milk production. Conventional livestock cooling methods, such as fans and sprinkling cows with water, require significant amounts of electricity and water. The new technology developed under this project combines conduction and convection cooling methods, and it has the potential to reduce water consumption by up to 86 percent and electricity consumption by up to 38 percent. The novel cattle cooling approach developed during the initial stage of this project is currently being demonstrated at a dairy in Tulare, California.

Project Benefits

This project advances management strategies for reducing thermal stress in dairy cows while also reducing energy and water use. There are two methods of reducing thermal stress in cows: (i) lowering the cow's heat exposure and (ii) increasing the cow's ability to get rid of excess body heat. Current practice includes use of evaporative cooling with water sprayed on the cows using feed-line soakers, and cooling is enhanced by convective heat transfer via large overhead fans. This project will test and demonstrate an innovative approach that seeks to optimize the cow's ability to remove excess body heat by utilizing more efficient cooling technologies, which have the potential to significantly change the way dairy cows are cooled.

Lower Costs

Affordability

By optimizing cow cooling operations this project could reduce water use by up to 86 percent and energy use up to 38 percent. The conduction cooling approach has the potential to reduce water consumption by 73 percent and electricity consumption by 38 percent compared to the baseline. The targeted convection cooling approach has the potential to reduce water consumption by 86 percent and electricity consumption by 28 percent compared to the baseline.

Environmental & Public Health

Environmental Sustainability

This technology could reduce energy and water use over traditional cow cooling methods and thus reduce greenhouse gas emissions associated with avoided capacity needed at the generation and associated with the embedded energy in water. In addition to saving electricity, this technology has the potential to increase milk production due to reduced heat stress as well as reducing disease among lactating cows.

Key Project Members

Project Member

Theresa Pistochini

Engineering Manager

Subrecipients

Rocket

Integrated Comfort

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Diversitech Marketing LLC

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Match Partners

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Regents of the University of California, Davis

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