Low-GWP Mechanical Modules for Rapid Deployment Project (LG-MM)

The project is targeting rapid deployment through pre-fabricated and packaged end uses.

Association for Energy Affordability

Recipient

Emeryville, CA

Recipient Location

7th

Senate District

18th

Assembly District

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$1,178,739

Amount Spent

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Active

Project Status

Project Update

This project was completed in 2024. This project approach studied, field demonstrated and evaluated different types of low-GWP combined mechanical systems in four units across two affordable multifamily properties in two different climate zones.

High-level findings of this project include:
1. Form factor—shape, size, and packaging product—and system component layout are two of the strongest determinants of whether a combined mechanical system will work in a multifamily retrofit application, and combined mechanical systems come in a variety of form factors.

2. Benefits associated with the heat recovery capabilities that are often a key selling point for some combined mechanical systems can only be realized during periods of coincident space cooling and hot water demand. There is a low occurrence of coincident demand periods in many residential applications. There are potential ways to improve the heat recovery capabilities of these systems, which are described in the Conclusion below.

3. Combined mechanical system products developed with specific retrofit applications are most primed for market development and most likely to be successful retrofit solutions; however, there are very few of them available right now. The Villara AQTA is an example of a product designed for a specific application. It slots in easily in the typology for which it was designed, but would not be a good retrofit solution

4. Combined mechanical systems that integrate ventilation are likely to encounter challenges with code compliance due to exhaust re-entrainment. Experiences from this project indicate that current relevant codes are unclear and approaches to code compliance are burdensome. The research team’s measurements support exception 4 of ASHRAE 62.2, Section 6.8 that it is reasonable not to have 10ft of separation between intake and extract airways.

The Issue

Significant advances in the retrofit market are needed to reach California's building decarbonization goal; there is a strong need for innovative emerging HVAC and Hot water technologies in the retrofit market. The decarbonization of California’s building sector has fostered the need for demonstration and design modifications that can help to adopt these solutions. and become commercially available.

Project Innovation

To address a critical gap in the US market, the team will develop and demonstrate that there is a market for mechanical modules using a refrigerant under 750 GWP for multifamily retrofits in California. The field tests will serve as a proof of concept to manufacturers, potential fabricators, and technology startups. The mechanical modules will include heating, ventilation and air conditioning (HVAC), domestic hot water, and real-time energy use monitoring, control and feedback for multifamily buildings. The compact, lightweight, packages will be designed to be mass produced offsite and installed quickly.

Project Goals

Develop a mechanical module and move the Technology Readiness Level (TRL) from 4 to up to 7 by the end of the Agreement.
Demonstrate to manufacturers that there is a market for mechanical modules using a refrigerant under 750 GWP

Project Benefits

The project develops at least 3 unique, low GWP heating, ventilation, and air conditioning prototypes for multifamily buildings in California. This will serve as an example to American manufacturers, potential fabricators, and technology startups for the retrofit industry.

Lower Costs

Affordability

The annual energy savings are estimated to reduce utility bills by $80-$155 per year per apartment. If all 6 million single family homes with fossil gas space and water heating and 1.6 million apartments with fossil gas space and water heating installed a system, it could result in an estimated $600 million or more savings in customer utility bill savings per year in California.

Increase Safety

Safety

The conversion from fossil gas to electric will reduce gas piping and infrastructure which could result in improved safety, as well as reduced risk of indoor air quality hazards.

Key Project Members

Project Member

Andrew Brooks

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Subrecipients

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Lawrence Berkeley National Laboratory

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Rocky Mountain Institute

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SmithGroup

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Emanant Systems, LLC

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Match Partners

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SystemAir

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