Research and Development of Natural Gas D-EGR Engine for Improved On-Highway Efficiency
Improving natural gas engine efficiency with dedicated exhaust gas recirculation (D-EGR)
The research team selected the final D-EGR engine configuration using a combination of dual coil offset ignition, a variable geometry turbocharger, and high tumble and compression ratio pistons. Final brake thermal efficiency test results show 12-13 percent improvement over the baseline engine. Due to limitations with the engine controller for transient cycle testing, the researchers used an alternative approach that evaluated the engine's thermal output to the catalyst during the first 100 seconds of a simulated cold start. The light off time to achieve 350 C in the catalyst was similar to the base low NOx engine. With proper calibration of the transient controller, it is expected that the D-EGR engine could meet 0.02 g/bhp-hr NOx. The final report is published on the CEC website.View Final Report
This project developed and demonstrated dedicated exhaust gas recirculation (D-EGR) on a 12-liter heavy-duty on-road natural gas engine. D-EGR dedicates two cylinders of the six cylinder test engine to produce the entirety of the exhaust gas used in the EGR system, taking advantage of internal syngas production with exothermic partial oxidation to extend dilution limits for stable combustion in the remaining cylinders. Southwest Research Institute evaluated three advanced ignition systems to extend the rich burn limitations of the dedicated cylinders. Other engine optimization tasks included improving the combustion system and optimizing the turbocharger. The fuel efficiency and emissions benefits of this advanced engine concept was tested on typical heavy-duty engine test cycles used for certification.
The 10 percent fuel economy improvement enabled by D-EGR can improve total cost of ownership of heavy-duty natural gas vehicles, saving fleets $39,000 over two years - enough to cover the incremental capital costs over diesel.
D-EGR reduces in-cylinder temperatures and NOx emissions. The project demonstrated D-EGR's capabilities for maintaining NOx levels below 0.02 g/bhp-hr. D-EGR can also reduce CO2 emissions by improving efficiency by 12-13 percent.
Key Project Members
Karl Storz Endoscopy-America, Inc.
Southern California Gas Company (SoCalGas)